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R4M 1S Billet CCM Continuous Casting Machine , Dummy Bar
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Product Details:
Payment & Shipping Terms:
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Detailed Product Description
| High Light: | billet continuous casting machine,steel casting machine |
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R4M 1S Billet CCM Continuous Casting Machine , Dummy Bar
1.continuous casting machine (CCM)
2,kinds of arc radius
3,kinds of billet type
4,kinds of strand
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions
1. Basic standby technical parameters:
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Steel billet casting machine radius |
4m |
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Strand quantity |
1 strand |
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Ladle support type |
Dumping ladle,Ladle mounts,Ladle car |
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Tundish carriage |
Semi-portal, cross sliding function |
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Casting method |
Metering nozzle, open casting |
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Secondary cooling |
Water cooling , 1 adjusting circuit |
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Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
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Roll table |
Chain group centralized drive |
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Dummy bar |
Rigid, with self-adapting dummy bar head |
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Billet cutting |
Manual cutting |
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Billet conveying |
Group centralized live roller table |
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Cooling bank type |
Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
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Nominal capacity |
5T |
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Tap-to-tap cycle |
45min |
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Furnace quantity |
3set |
Production capacity
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Working days |
330 days/year |
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Average number of daily furnace |
24/day |
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Production capacity |
80000t/year |
3. Casting speed, productivity and strand quantity
R4m radius casting machine can cast steel groups of different specifications,
the maximum casting speed is as follows:
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Casting sectional area(mm) |
80×80
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100×100
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120×120
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Casting speed(m/min) |
3.0 |
2.8 |
2.6 |
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NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 24hour (tons) |
Annual output(330days) (tons) |
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1 |
80×80 |
3.0m/min |
7.42 |
178 |
58,766 |
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2 |
100×100 |
2.8m/min |
10.81 |
259. |
85615 |
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3 |
120×120 |
2.6m/min |
15.69 |
377 |
124,266 |
The calculation results is the ideal state of the production, please according to own actual situation of
adjustment.
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Steel grade |
Casting grade(m/min |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
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Straight carbon steel |
1.8～2.5 |
Please refer to the computational table |
0.25 |
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Low alloy steel |
1.3～2.0 |
Please refer to the computational table |
0.15～0.2 |
4. CCM equipment parts list
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No. |
Machine name |
Weight |
Unit |
Quantity |
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1 |
Ladle mounts |
6T |
set |
1 |
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2 |
Tundish car |
2T |
set |
1 |
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3 |
Tundish |
1T |
pec |
1 |
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4 |
Mould 80×80 |
0.53T |
set |
1 |
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5 |
Mould cover |
0.1T |
set |
1 |
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6 |
Vibration device |
1.5T |
set |
1 |
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7 |
Secondary cooling spray tube |
0.5T |
set |
1 |
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8 |
Secondary cooling guide part roll |
0.5T |
set |
1 |
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9 |
Secondary cooling overboard steam drain system |
1.1T |
set |
1 |
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10 |
Straightening and withdrawal machine |
6T |
set |
1 |
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11 |
Dummy bar |
0.8T |
set |
1 |
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12 |
Dummy bar putting device |
0.8T |
set |
1 |
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13 |
Roller before cutting |
2T |
set |
1 |
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14 |
Simple cooling bed |
1.2T |
set |
1 |
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15 |
Billet head and cut off slag collection system |
0.5T |
set |
1 |
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16 |
Roll road |
2T |
set |
1 |
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17 |
Billet out-going roller |
2×2=4T |
set |
2 |
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18 |
Steel lateral shifting machine |
0.6T |
set |
1 |
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19 |
Flame cutting machine |
0.8T |
set |
1 |
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20 |
Hydraulic station system |
2T |
set |
1 |
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21 |
Water cooling station |
1T |
set |
1 |
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22 |
Three electric system |
0.5T |
set |
1 |
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22.1 |
Electric control system |
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set |
1 |
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22.2 |
Scene meter |
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set |
1 |
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22.3 |
Computer system |
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set |
1 |
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23 |
Steel platform |
36T |
set |
1 |
Contact Details
WUXI HAIJUN HEAVY INDUSTRY CO., LTD
Contact Person: Ms. Helen Luo
Tel: 86-18012378214
Fax: 86-510- 82629173
Send your inquiry directly to us