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High Light: | steel continuous casting,steel continuous casting machine |
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Automatic Hydraulic Casting Slabs CCM Machine with Cooling Bank
radius: R6M, R8M, R10M
Strand number :1 / 2 strands
Low energy and high efficiency
with ISO certification
advanced design
safe operation
Description:
1. Basic standby technical parameters:
Steel billet casting machine radius |
6m,8m,10m |
Strand quantity |
1,2 strands |
Ladle support type |
Ladle turret |
Tundish carriage |
Semi-portal, cross sliding function |
Casting method |
Metering nozzle, closed casting |
Secondary cooling |
Aerosol cooling , 3 adjusting circuit |
Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
Roll table |
Chain group centralized drive |
Dummy bar |
Flexible chain dummy bar |
Billet cutting |
Hydraulic or flame cutting machine |
Billet conveying |
Group centralized live roller table |
Cooling bank type |
Step cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
Nominal capacity |
70T |
Tap-to-tap cycle |
60min |
Furnace quantity |
1set |
Production capacity
Working days |
330 days/year |
Average number of daily furnace |
24/day |
Annual production: |
50,0000 ~ 1,000,000Ton |
3. Casting speed, productivity and strand quantity
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
Straight carbon steel |
0.8~1.8 |
Please refer to the computational table |
0.25 |
Low alloy steel |
0.8~1.65 |
Please refer to the computational table |
0.15~0.2 |
4. CCM equipment parts list
Ⅰ: Equipment body
No. | Equipment name | Weight | Type | unit | Quantity |
1 | 107T | Signer arm load 100T, with cover, with lifting device | set | 1 | |
Ladle turret | |||||
2 | Steel water weighing system | set | 2 | ||
3 | Rotary arm lift hydraulic system | 4T | set | 1 | |
Withpreparation of power | |||||
4 | Protection tube device | 1T | set | 1 | |
5 | Rotary accident tank | 2T | set | 1 | |
6 | 18×2=36T | set | 2 | ||
Tundish car | With lifting | ||||
7 | 4.5×2=9T | pcs | 2 | ||
Tundish | Institutions with Stopper | ||||
8 | 4.5×2=9T | set | 2 | ||
Tundish baking device | Hydraulic flip | ||||
9 | Protection tube | 0.35 | set | 1 | |
10 | Tundish cover | 4.8T | set | 2 | |
Heat-resistant cast iron | |||||
11 | Tundish open cast-on system | set | 5 | ||
12 | Stopper Control System | set | 2 | ||
13 | Accident flow slag tank | 1.2T | pcs | 2 | |
14 | 11×3=33T | 140×1000 | set | 3 | |
Mould | ~200×1400 | ||||
Adjustable | |||||
15 | Vibration device | 24×2=48T | set | 2 | |
Quick change type | |||||
16 | 12×2=24T | set | 2 | ||
Secondary cooling 0 section | Wear-resistant hardfacing | ||||
17 | 16×2=32T | set | 2 | ||
Secondary cooling sector section | Wear-resistant hardfacing | ||||
18 | Sector straightening and withdrawal section | 23×8=184T | set | 8 | |
Wear-resistant hardfacing | |||||
19 | Secondary cooling sector base | 64×2=128T | set | 2 | |
20 | Quick guide | 32T | set | 1 | |
left and right Symmetrical | |||||
21 | Straightening and withdrawal drive device | 1.8×4=7.2T | set | 4 | |
22 | Aerosol spray device | 6×2=12T | set | 12 | |
23 | Take Off the dummy bar device | 1×2=2T | set | 1 | |
24 | Flexible dummy bar | 13T | 42Cr | set | 1 |
42Cr Forged | |||||
25 | Flame cutterⅠ | 13T | set | 1 | |
26 | Hydrogen and oxygen generator | set | 2 | ||
27 | Traverse roller | 26T | set | 1 | |
28 | Dummy bar storage device | 30T | set | 1 | |
29 | Roller table | 37×1.5=55T | set | 37 | |
30 | Flame cutter Ⅱ | 6T | set | 1 | |
31 | Hydrogen and oxygen generator | set | 1 | ||
32 | Steel delivering machine | 22T | set | 1 | |
33 | Straightening and withdrawal hydraulic station | 10T | set | 1 | |
34 | Straightening and withdrawal hydraulic cylinder | set | 10 | ||
35 | Mould water distribution system | set | 1 | ||
36 | 0 section r water distribution system | set | 1 | ||
37 | Ⅰsection water distribution system | set | 1 | ||
38 | Ⅱsection water distribution system | set | 1 | ||
39 | Straightening and withdrawal Ⅰsection water distribution system | set | 1 | ||
40 | Straightening and withdrawal Ⅱsection water distribution system | set | 1 | ||
41 | Turret lubrication system | set | 1 | ||
42 | Tundish lubrication system | set | 1 | ||
43 | Vibration lubrication system | set | 1 | ||
44 | Secondary cooling 0~Ⅱsection | set | 3 | ||
lubrication system | |||||
45 | Straightening and withdrawal lubrication system | set | 4 | ||
46 | Roller lubrication system | set | 4 | ||
47 | Steel delivering machine | set | 1 | ||
48 | Gas source and treatment system |
Ⅱ: Gas source and treatment system
No. | Equipment name | Weight | Type | unit | Quantity |
1 | Air compressor for aerosol cooling | 12×3=36T | 60M/min | set | 3 |
2 | Gas bag | 6×2=12T | set | 2 | |
3 | Compressed air piping in workshop | 9T | set | ||
4 | Instrument air compressor | 2.3×2=4.6T | set | 2 | |
5 | Gas source and treatment system | 8T | set | 1 | |
6 | Gas bag | 1.5T | set | 1 | |
7 | Valve and piping | set |
Ⅲ: Water treatment systems
No. | Equipment name | Weight | Type | unit | Quantity |
1 | Canadian pharmacy equipment | ||||
2 | Mechanical filter | ||||
3 | First sedimentation tank equipment | ||||
4 | Dosing pump | ||||
5 | Medicine cabinet with stirring | ||||
6 | 30 t oil-water separator | ||||
7 | Inclined plate sedimentation tank (secondary) | 7.0×5.0×7.5m | set | 5 | |
8 | Piping parts and water pumps | ||||
9 | 90°Elbow | pcs | 114 | ||
10 | Rigid waterproof case | piece | 34 | ||
11 | Water cooling town | 4 | |||
12 | Various types of valves | ||||
13 | Water treatment control equipment | |
Contact Person: Ms. Helen Luo
Tel: 86-18012378214
Fax: 86-510- 82629173