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Certification
3S CCM Machine
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Product Details:
Payment & Shipping Terms:
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Detailed Product Description
| High Light: | pressure die casting,continuous casting machines |
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3S CCM Machine
Ladle turret or Ladle car
Semi-portal, cross sliding function
Radius: 8m
Strand No:3
We can produce high quality continuous casting machines from 1 to 8 strands with the lowest equipment manufacturing cost.We can design, manufacture the up-to-date billet continuous casting machine in accordance with the user's steelmaking capacity, billet size, steel grades and the user's field conditions.
Description:
1. Basic standby technical parameters:
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Steel billet casting machine radius |
8m |
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Strand quantity |
3 strands |
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Ladle support type |
Ladle turret or Ladle car |
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Tundish carriage |
Semi-portal, cross sliding function |
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Casting method |
Metering nozzle, open casting |
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Secondary cooling |
Gas and water cooling , 2 adjusting circuit |
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Withdrawal straightening machine |
Totally 5 roller, progressive straightening |
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Roll table |
Chain group centralized drive |
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Dummy bar |
Rigid, with self-adapting dummy bar head |
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Billet cutting |
Hydraulic or flame cutting machine |
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Billet conveying |
Group centralized live roller table |
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Cooling bank type |
Simple cooling bed |
2. Technical process description and capacity of steel billet CCM
Induction furnace:
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Nominal capacity |
40T |
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Tap-to-tap cycle |
60min |
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Furnace quantity |
3sets |
Production capacity
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Working days |
330 days/year |
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Average number of daily furnace |
24/day |
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Production capacity |
400,000t/year |
3. Casting speed, productivity and strand quantity
R8m radius casting machine can cast steel groups of different specifications, the maximum casting speed is as follows:
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Casting sectional area(mm) |
180x180 |
200×200 |
220×220 |
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Casting speed(m/min) |
1.6 |
1.8 |
2.0 |
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NO. |
Billet size |
Casting speed |
hourly output (tons) |
Daily output 20hour (tons) |
Annual output(300days) (tons) |
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1 |
180×180 |
1.6m/min |
21.98 |
439 |
131,700 |
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2 |
200×200 |
1.8m/min |
27.13 |
543 |
162,900 |
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3 |
220×220 |
2.0m/min |
36.47 |
729 |
218,700 |
The calculation results is the ideal state of the production, please according to own actual situation of adjustment.
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Steel grade |
Casting grade(m/min) |
Effective deformation rate(ε) |
Allowable deformation rate(εmax) |
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Straight carbon steel |
1.8～2.5 |
Please refer to the computational table |
0.25 |
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Low alloy steel |
1.3～2.0 |
Please refer to the computational table |
0.15～0.2 |
4. CCM equipment parts list
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№ |
Equipment name |
Weight |
Model and specification |
Unit |
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1 |
Ladle turret |
21T |
set |
1 |
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2 |
Tundish arriage |
12.5×2=25T |
set |
2 |
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3 |
Tundish |
6×2=12T |
set |
2 |
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4 |
Slag Pot |
2.5T |
set |
1 |
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5 |
Long sleeve protection device |
0.3T |
set |
1 |
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5 |
Tundish baking |
5.3×2=10.6T |
set |
2 |
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6 |
Tundish nozzle |
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set |
2 |
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7 |
Casting operation |
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set |
2 |
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8 |
200×200 Mould |
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set |
3 |
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9 |
Mould cover |
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set |
3 |
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10 |
Oscillator device |
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set |
3 |
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11 |
Spray header |
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set |
3 |
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12 |
Oriented segment |
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set |
3 |
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13 |
Rigid dummy bar |
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set |
3 |
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14 |
Dummy bar storage device |
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set |
3 |
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15 |
Straightening and |
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set |
3 |
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16 |
Straightening and |
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set |
1 |
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17 |
Shears approach roller |
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set |
3 |
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18 |
Billet clamping |
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set |
3 |
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19 |
Torch cutting |
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set |
3 |
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20 |
Collection cutting |
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set |
1 |
|
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21 |
After cutting roller |
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set |
3 |
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22 |
Transport rollerⅠ |
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set |
3 |
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23 |
Transport rollerⅡ |
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set |
3 |
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24 |
Knockout roller |
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set |
3 |
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25 |
Fixed bezel |
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set |
3 |
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26 |
Shifting steel |
6m length |
set |
3 |
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27 |
Collection cooling |
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set |
1 |
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28 |
Caster body cooling |
include a backwash filter |
set |
1 |
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29 |
Caster cover |
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set |
1 |
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30 |
Automatic Length |
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set |
3 |
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31 |
Gas source processor |
deal instrument gas |
set |
1 |
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32 |
Steel platform |
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1 |
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Ⅱ |
Hydrauli,Lubrication,pneumatic system |
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1 |
Host hydraulic station |
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set |
1 |
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2 |
The billet hydraulic station |
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set |
1 |
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3 |
Hydraulic lift tailgate |
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set |
2 |
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4 |
Centralized grease lubrication station |
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set |
6 |
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5 |
Hydraulic piping |
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set |
1 |
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6 |
Lubrication piping |
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set |
1 |
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Ⅲ |
CCM 3-Electric |
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1 |
Operating station |
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2 |
Software Package |
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3 |
PLC |
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set |
3 |
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4 |
ET-200 PLC |
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set |
1 |
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5 |
Inverter |
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① |
W-S machine inverter |
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set |
3 |
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② |
Shears approach roller inverter power:4KW |
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set |
3 |
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Contact Details
WUXI HAIJUN HEAVY INDUSTRY CO., LTD
Contact Person: Ms. Helen Luo
Tel: 86-18012378214
Fax: 86-510- 82629173
Send your inquiry directly to us